| Expanded Polystyrene (EPS) | Expanded polystyrene beads | 0.034–0.041 | 15–30 | Moderate | Combustible; fire-rated systems are required | Exterior wall systems, cavity walls, roofs, packaging-related construction applications | Lightweight, economical, easy to cut and install | Lower fire resistance and higher water absorption than closed-cell alternatives |
| Extruded Polystyrene (XPS) | Extruded polystyrene with a closed-cell structure | 0.028–0.036 | 28–45 | High | Combustible; protective layers and compliant fire design are required | Basements, foundation walls, inverted roofs, floors, cold-storage areas | Low water absorption, good compressive strength, stable performance in damp locations | Combustible, relatively low vapor permeability, and sensitive to some solvents |
| Polyurethane (PU/PIR) | Rigid polyurethane or polyisocyanurate foam | 0.020–0.028 | 30–45 | High | Combustible; PIR generally offers improved fire performance over standard PU | Insulated metal panels, cold rooms, industrial roofs, walls, and refrigerated transport | Very low thermal conductivity, high insulation value with limited thickness | Higher cost, aging-related conductivity changes, and careful fire detailing required |
| Phenolic Foam | Phenolic resin foam | 0.020–0.025 | 35–60 | High | Typically better flame and smoke performance than many plastic foams | High-performance wall systems, HVAC duct insulation, roofs, and space-limited retrofits | Excellent insulation efficiency and comparatively low smoke generation | Can be brittle, may require protective facings, and often costs more than EPS or XPS |
| Mineral Wool Board | Rock wool or slag wool fibers | 0.034–0.045 | 60–180 | Low to moderate; water-repellent grades are available | Non-combustible; suitable grades can withstand very high temperatures | Exterior wall insulation, fire-rated façades, industrial buildings, roofs, and acoustic partitions | Strong fire resistance, sound absorption, dimensional stability, and vapor permeability | Heavier than plastic foams, can absorb water if poorly protected, and requires careful handling |
| Glass Wool Board | Fine glass fibers bonded with resin | 0.032–0.044 | 16–96 | Low to moderate with facing protection | Generally non-combustible; binder behavior depends on the product | HVAC ducts, suspended ceilings, partitions, roofs, and lightweight wall assemblies | Lightweight, effective acoustic absorption, flexible installation, and good thermal performance | Can lose performance when wet and needs protective clothing during installation |
| Foamed Glass Board | Cellular glass made from glass powder | 0.038–0.060 | 100–180 | Very high | Non-combustible | Below-grade structures, cryogenic facilities, flat roofs, chemical facilities, and moisture-sensitive areas | Waterproof, vapor-tight, non-combustible, pest-resistant, and dimensionally stable | Heavy, rigid, brittle, and usually more expensive than mainstream foam boards |
| Calcium Silicate Board | Hydrated calcium silicate with reinforcing fibers | 0.050–0.090 | 200–350 | Moderate; must be protected from prolonged water exposure | Non-combustible and suitable for elevated temperatures | Industrial furnaces, boilers, kilns, high-temperature pipework, and fire-protection assemblies | High-temperature capability, rigidity, and good fire protection | Lower insulation efficiency than foam boards, heavier weight, and possible breakage during handling |